China High Precision Plastic Mould Household Electric Appliances Air Conditioner Molded Parts Injection Mold with Best Sales

Item Description

Product Description

 

Manufacturer HangZhou SYMBOS PRECISION MOULD. CO.,LTD Design Computer software UG,Professional-E,AutoCAD,CATIA
Set up Fixed Runner Chilly/Very hot Runner(YUDO, HRS,Moldmaster,HUSKY,DME,neighborhood manufacturer, and so forth)
Normal LKM/HASCO/DME/FUTA,and so on Cavity Single/Mutive Cavities
Mould Base P20 , 45# , 4CR13 , and so forth Mould Lifestyle .2-2 million Pictures
Mould Content  P20,P20H, 718, 718H,2738, Nak80, S136, SKD61,8407,H13, 2343,2344,2311,2312,2379,2316,2093,2767,and so forth Mould Content PS, Abdominal muscles,PP, PVC,PMMA,PBT,Pc, POM,PA66,PA6,PBT+GF,Personal computer/Stomach muscles,PEEK,HDPE,TPU,PET,PPO,and many others
Area warmth remedy.sprucing, texture,coating,etc Gate Facet gate, Edge gate, Submarine, Pin Position, Horn, Directe gate,Capillar, and so forth,
Tonnage 50-3600T T1 time 30-40 times
Specification Custom-made Transport Bundle Plastic bag/Carton box/Wood Case
HS Code 848571090 Sector Automotive, Communications, Electronics,House Appliances, House products,and so forth

 

Our Benefits

 

1)

Close to twenty several years mold generating encounter, certificated with IS09001 & IATF 16949 and with expert and professional workers. We are the specialist at Powerful engineering, exquisite workmanship, items of various resources high precision ask for and complex shapes
2) More than thirty international locations export expertise guarantee our technological crew are CZPT to offer tailor-made services with International standard in the direction of to our customers
three) We are massive firm team investing a good deal on components and computer software services. We have sophisticated and substantial precision equipment and equipment as nicely as latest mold style software program and mold flow evaluation computer software
four) Work with a lot of planet course Japanese brand names, audio & demanding Japanese administration and quality handle program.Quite substantial good quality in the business
5) Direct export to be confident cost-successful and aggressive. For some mature molds,we are twenty-30% less costly than others
six) A few factories promise our plenty generation capacity and our quick guide time and rapid reaction capacity
seven) Acquainted with substance market, to use  large top quality supplies to be certain long lifestyle time and outstanding scorching runner technique and cooling system to improve creation efficiency

Mold & molding components we manufactured

  

 

 

  

 

 

Patents Awards Certificates

International customers & Exhibition

Organization Profile

About Us:

As the skilled tooling & Die making business team in China, Symbos has 3 production bases, 2 in ZheJiang and 1 in HangZhou. We can supply customers with products and solutions which not only satisfy their demands in good quality items but surpass their anticipations each time. We delight ourselves in giving clients bespoke solutions at each and every phase.

Symbos offers skilled mould, CZPT factors, injection moulding and CNC machining for domestic as well as oversea firms. A particular quantity of items have been exported to Japan, Germany, United states of america, Canada, Italy, Spain, India, Thailand and other international locations. We work with the entire world-class brands like Nissan, Arcelik, Simens, BMW, Philips, AISIN, and many others.

Symbos operates with a diverse assortment of clients from a range of sector sectors, provided but not limited to: Automotive,, house appliances, electronics merchandise, home-maintain products, customer products and modest precision components. Dependent on innovation and expense in sophisticated products and economically eye-catching concepts, we are effective in not only substantial-stop die casting die but als low price plastic injection mould.

For die casting mould, ninety% is automotive sector. For plastic injection mold, we are sturdy on electronics merchandise, residence appliances (MDA& SDA), residence-keep products, insert molding, over molding and precision elements like caps and connector. We offer plastic injection mould as nicely as plastic molding parts.

Punctuality and know-how, dedication and skilled individuals are the sound basis for our several several years of effective procedure.
Innovation and expenditure in sophisticated gear and new programs are the driving forces for the common good results.

We expect to operate with your esteemed business to recognize mutual growth!

Packaging & Delivery

Q&A:

Q1. Do you provide OEM Service?
A: Yes, we provide OEM Service.
Q2.  What do I need to have to give if I want to customize goods and get a offer you?
A:  Pls send Second or 3D drawing(.step/.stp/.igs/.dwg is choose) or samples and thorough requirement.
Q3.  What’s the procedure of Tailored solution?
A:one. Mould style from solution drawings or samples. 2. Affirm the drawings with customer. 3. Make mold.  4. T1 examination and send out samples to client for adjustment. 5. Change mildew and retest and deliver samples to consumer for acceptance. 7. Get affirmation from customer. 8.Send out out mildew or set up series generation.
This autumn: What if I acquired some faulty mold/merchandise?
A: We will get full duty for our defaulty. We will implement the quickest solution to rework or to reproduce on our account. As for elements, will exchange very good merchandise or refund you right away. If you have any concerns, please feel free to contact us.

 

US $5,000-20,000
/ Piece
|
1 Piece

(Min. Order)

###

Warranty: 2
Shaping Mode: Plastic Molding Die
Surface Finish Process: Painting
Mould Cavity: Single Cavity
Plastic Material: PVC
Process Combination Type: Progressive Die

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Manufacturer FOSHAN SYMBOS PRECISION MOULD. CO.,LTD Design Software UG,Pro-E,AutoCAD,CATIA
Installation Fixed Runner Cold/Hot Runner(YUDO, HRS,Moldmaster,HUSKY,DME,local brand, etc)
Standard LKM/HASCO/DME/FUTA,etc Cavity Single/Mutive Cavities
Mould Base P20 , 45# , 4CR13 , etc; Mould Life 0.2-2 million Shots
Mould Material  P20,P20H, 718, 718H,2738, Nak80, S136, SKD61,8407,H13, 2343,2344,2311,2312,2379,2316,2093,2767,etc Mould Material PS, ABS,PP, PVC,PMMA,PBT,PC, POM,PA66,PA6,PBT+GF,PC/ABS,PEEK,HDPE,TPU,PET,PPO,etc
Surface heat treatment.polishing, texture,coating,etc Gate Side gate, Edge gate, Submarine, Pin Point, Horn, Directe gate,Capillar, etc,
Tonnage 50-3600T T1 time 30-40 days
Specification Customized Transport Package Plastic bag/Carton box/Wooden Case
HS Code 8480719090 Industry Automotive, Communications, Electronics,Home Appliances, Household products,etc

###

1)
Around 20 years mold making experience, certificated with IS09001 & IATF 16949 and with skilled and professional workers. We are the expert at Strong engineering, exquisite workmanship, products of various materials high precision request and complex shapes;
2) More than 30 countries export experience ensure our technical team are able to offer tailor-made service with International standard towards to our customers;
3) We are big company group investing a lot on hardware and software facilities. We have advanced and high precision equipment and machines as well as latest mold design software and mold flow analysis software;
4) Work with many world class Japanese brands, sound & rigorous Japanese management and quality control system.Very high quality in the industry;
5) Direct export to be sure cost-effective and competitive. For some mature molds,we are 20-30% cheaper than others;
6) Three factories guarantee our plenty production capacity and our short lead time and quick response capability;
7) Familiar with material industry, to use  high quality materials to be sure long life time and excellent hot runner system and cooling system to increase production efficiency;

###

US $5,000-20,000
/ Piece
|
1 Piece

(Min. Order)

###

Warranty: 2
Shaping Mode: Plastic Molding Die
Surface Finish Process: Painting
Mould Cavity: Single Cavity
Plastic Material: PVC
Process Combination Type: Progressive Die

###

Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Manufacturer FOSHAN SYMBOS PRECISION MOULD. CO.,LTD Design Software UG,Pro-E,AutoCAD,CATIA
Installation Fixed Runner Cold/Hot Runner(YUDO, HRS,Moldmaster,HUSKY,DME,local brand, etc)
Standard LKM/HASCO/DME/FUTA,etc Cavity Single/Mutive Cavities
Mould Base P20 , 45# , 4CR13 , etc; Mould Life 0.2-2 million Shots
Mould Material  P20,P20H, 718, 718H,2738, Nak80, S136, SKD61,8407,H13, 2343,2344,2311,2312,2379,2316,2093,2767,etc Mould Material PS, ABS,PP, PVC,PMMA,PBT,PC, POM,PA66,PA6,PBT+GF,PC/ABS,PEEK,HDPE,TPU,PET,PPO,etc
Surface heat treatment.polishing, texture,coating,etc Gate Side gate, Edge gate, Submarine, Pin Point, Horn, Directe gate,Capillar, etc,
Tonnage 50-3600T T1 time 30-40 days
Specification Customized Transport Package Plastic bag/Carton box/Wooden Case
HS Code 8480719090 Industry Automotive, Communications, Electronics,Home Appliances, Household products,etc

###

1)
Around 20 years mold making experience, certificated with IS09001 & IATF 16949 and with skilled and professional workers. We are the expert at Strong engineering, exquisite workmanship, products of various materials high precision request and complex shapes;
2) More than 30 countries export experience ensure our technical team are able to offer tailor-made service with International standard towards to our customers;
3) We are big company group investing a lot on hardware and software facilities. We have advanced and high precision equipment and machines as well as latest mold design software and mold flow analysis software;
4) Work with many world class Japanese brands, sound & rigorous Japanese management and quality control system.Very high quality in the industry;
5) Direct export to be sure cost-effective and competitive. For some mature molds,we are 20-30% cheaper than others;
6) Three factories guarantee our plenty production capacity and our short lead time and quick response capability;
7) Familiar with material industry, to use  high quality materials to be sure long life time and excellent hot runner system and cooling system to increase production efficiency;

###

Designing Injection Molded Parts

Designing injection molded parts involves careful consideration of various parameters, including the wall thickness and draft angle. These factors are essential for a strong, durable part. Improper wall thickness can lead to sinking and warping defects. To avoid these issues, ensure that the walls of your injection-molded parts have a uniform thickness that does not vary too much from the rest of the part.

Designing out sharp corners in injection molded parts

Injection molded parttWhen designing an injection molded part, it’s important to consider the corner radius. Sharp corners will create more stress, and this will lead to weak spots and cracks. Creating a radius around the corner helps distribute stress evenly and allows easier material flow and part ejection. Additionally, sharp corners in a mold can collect contaminants and create defects, including surface delamination.
Sharp corners in injection molded parts are a common source of stress and can cause the part to become damaged during the manufacturing process. In addition to trapping air, sharp corners may also lead to localized high temperatures that degrade the part. To reduce these risks, consider adding radii to all sharp corners.
Another important design factor to consider is wall thickness. Parts that have a smooth transition between sections should be designed with a minimum of five millimeters of wall thickness. Anything thicker will increase production cycle time and may also negatively impact mechanical properties. The use of fillets and chamfers can also help avoid these problems.
Designing out sharp corners in injection molded components can prevent costly problems from occurring during the manufacturing process. While the process is simple and straightforward, it needs to be done correctly to ensure quality. By following best practices, designers can ensure their parts won’t develop any problems or sink, warp, or voids. A poor design can also cause damage to the mold, which can cost thousands of dollars and hundreds of hours to redesign.
When designing injection molded parts, designers should consider the following guidelines. Incorporate internal and external radiuses. The internal radius (also called a fillet radius) is designed into the mold for improved quality and strength during the molding process. This radius is typically located on the inside corners or the bottom of a compartment. It can also be used for connecting walls and ribs. An external radius, on the other hand, is known as a round radius.
A right-angled part with sharp corners has a tendency to be loaded by pushing the vertical wall to the left. This creates a high-level of molded-in stress in the part. The resulting part may be weaker than expected because of the increased stress on the corner.

Importance of uniform wall thickness

Uniform wall thickness is a critical factor when designing injection-molded parts. This ensures that molten polymers can flow efficiently throughout the part. Additionally, it facilitates ideal processing. Varying wall thickness can cause problems during molding, such as air trapping, unbalanced filling, and weld lines. To ensure that your injection-molded parts are uniform, consult a plastic injection molding company that specializes in uniform wall thickness.
Injection-molded parts are more durable when the walls are uniform. A thin wall reduces the volume of material used in the part. However, thin walls can break during ejection. In addition, thin walls increase the possibility of voids. To prevent such problems, use larger machines that can produce parts with uniform wall thickness. This way, parts are easier to handle and ship.
Another important factor is the presence of gussets. These are support structures that stick out from a part’s surface. Gussets are useful for preventing warping, because they provide rigidity to thin unsupported sections. For this reason, gussets are essential when designing an injection-molded part.
Uniform wall thickness is especially critical in parts that have bends or rims. A uniform thickness helps maintain the mechanical strength and appearance of a part. However, this can be tricky as you may need to balance optical properties with mechanical ones. At Providence, we have the experience to help you navigate these challenges and produce quality parts.
Proper wall thickness is important for many reasons. It can affect both cost and production speed. The minimum wall thickness for injection molded parts depends on the part size, structural requirements, and flow behavior of the resin. Typically, injection molded parts have walls that are 2mm to 4mm thick. However, thin wall injection molding produces parts with walls as thin as 0.5mm. If you’re having trouble choosing the right wall thickness, consult an experienced injection molding company that can help you determine the appropriate wall thickness for your part.
Uneven wall thickness causes problems during injection molding. The uneven wall thickness may make the material flow through the part too quickly, or it may cause it to cool too slowly. This can lead to warping, twisting, or cracks. Even worse, uneven wall thickness can cause parts to become permanently damaged when they are ejected from the mold.

Importance of draft angle

Injection molded parttDraft angles are an important part of design for injection molded parts. These angles are necessary because friction occurs on surfaces that come into contact with the mold during the molding process. A part with a simple geometry would only require a single degree of draft, but larger parts would need at least two degrees.
Almost all parts requiring injection molding will require some amount of draft. The better the draft, the less likely the parts will have a poor finish and may bend or break. Furthermore, parts with inadequate draft will take longer to cool, extending cycle times. Moreover, if the parts are too thick or have too little draft, they may become warped.
Having a draft angle in injection molding is very important, especially if the mold has sharp corners. Without it, parts will come out scratched and will shorten the life of the mold. In some cases, parts may even not be able to eject from the mold at all. To prevent this, air needs to be allowed to get between the plastic and metal. This allows air to escape and prevents warping during ejection.
The importance of draft angle is often overlooked in the design process. Adding this angle to the mold can help prevent problems with mold release and reduce production costs. A draft angle will also allow parts to release from the mold more easily and will lead to better cosmetic finishes and fewer rejected parts. Additionally, it will reduce the need for costly elaborate ejection setups.
Draft angle should be added to the design as early as possible. It’s crucial for the success of the injection molding process, so it is best to incorporate it early in the design process. Even 3D printed parts can benefit from this detail. The size of the draft angle is also important, especially for core surfaces.
A draft angle can be large or small. The larger the draft angle, the easier it is to release the mold after the mold is completed. However, if the draft angle is too small, it can lead to scrapes on the edges or large ejector pin marks. Draft angles that are too small can lead to cracks and increase mold expenses.

Cost

Injection molded parttThere are many factors that contribute to the cost of injection-molded parts, including the material used for the mold and the complexity of the design. For example, larger parts will require a larger injection mold, which will cost more to manufacture. Additionally, more complex parts may require a mold with special features. Mold makers can advise you on how to design your part in order to reduce the overall cost of an injection-molded part.
One of the biggest costs related to the production of injection molded parts is the cost of the tooling. Tooling costs can reach $1,000 or more, depending on the design, materials, and finishing options. Tooling costs are less if the part quantity is small and repeatable. Higher part volumes may require a new mold and tooling.
Injection-molded parts’ cost depends on the material used and the price of procuring the material. The type of material also influences how long the part will last. Plastics that contain high percentages of glass fibers are abrasive and can damage an injection mold. Therefore, they are more expensive but may not be necessary for certain applications. Additionally, the material’s thermal properties may also affect the cycle time.
Mold size is another factor that impacts the cost. Larger molds require more CNC machinery and building space than smaller molds. Additionally, the complexity of the part will also impact the cost. Injection molds with sharp corners and complex ribs will cost more than small injection molds without intricate designs.
Injection molding is a complex process that requires a variety of moving parts. During the process, a critical piece of equipment is the injection die. This machine is a large part of the process, and comes in different sizes and shapes. Its purpose is to accept the hot plastic and machine it to extremely precise tolerances.
If your project requires a complex product with a high degree of complexity, injection molding is an excellent choice. It is ideal for initial product development, crowdfunding campaigns, and on-demand production. Mold modifications can also lower the cost of injection molding.
China High Precision Plastic Mould Household Electric Appliances Air Conditioner Molded Parts Injection Mold     with Best Sales China High Precision Plastic Mould Household Electric Appliances Air Conditioner Molded Parts Injection Mold     with Best Sales
editor by czh 2022-12-14