Product Description
Rubber bushing/rubber stopper/rubber shock absorber is vulcanized with various of material, such as EPDM, NR,SBR etc.
With Good resistance to seasonality, heat resistance, chlorination resistance, aging resistance.
Inside stainless steel and It has a very good damping effect.
Are widely applied in any area, such as furniture, Chassis instrument etc
Production Description
| Item Name | Rubber bushing, ruubber stopper, rubber shock absorber |
| Material | EPDM,NBR,NR,SBR,PVC,EPT, PP/ABS |
| Color | Black, white, red,etc |
| Dimension | As client’s requirement |
| Hardness | 30~90ShA |
| Feature | High elasticity, insulation, abrasion resistance, oil resistance, aging resistance, high temperature resistance, cold resistance, anti-corrosion, anti-static |
| Application | Removable instruction,furniture,etc |
| OEM | welcome |
| MOQ | Meet your requirement |
| Certification | REACH, ROHS,FDA,SGS,etc |
The advantage and property of rubber bushing/rubber stopper/rubber shock absorber
1. We adopt heighten new technology craft
2. The material of rubber bushing is complete fresh and tasteless
3. Not fade, anti-slip wear-resistant anti – pressure , damping, acid and alkali resistant
4. Environment friendly
The different material of rubber bushing will cause different property.
EPDM/NBR/silicone/SBR/PP/PVC etc.
| Items | EPDM | NR | silicone | PVC |
| Hardness (Sha) |
30~85 | 30~90 | 20~85 | 50~95 |
| Tensile strength (Mpa) |
≥8.5MPa | > 20 Mpa | 3~8 | 10~50 |
| Elongation(%) | 200~550 | 1000% | 200~800 | 200~600 |
| Specific Gravity | 0.75-1.6 | 1.15-1.21 | 1.25~1.35 | 1.3~1.7 |
| Temperature range | -40~+120°C | -50~70ºC. | -55~+350°C | -29°C – 65.5°C |
1. the property of NR
It has good wear resistance, high elasticity, breaking strength and elongation, But in the air, it is easy to get age, and it is get sticky when it get in touch with heat, which is easy to expand and dissolve in mineral oil or gasoline, but it is resistant to strong acid, but not to Alkali . working temperature is -50~70ºC.
2. the property of EPDM
Weather ability, aging resistance, CHINAMFG resistance, chemical stability are excellent, and CFCS and a variety of refrigerants. Working temperature is -50~150
3. the property of silicone
It has excellent heat resistance, cold resistance, CHINAMFG resistance and atmospheric aging resistant.Good electrical insulation performance,The tensile strength and wear resistance are generally poor and has non- oil resistant. The working temperature is -55~250ºC
4. The property of NBR
Good oil resistance, heat resistance, abrasion resistance, solvent resistance and high – pressure oil,But it is not suitable for CHINAMFG solvents, such as ketones, ozone, nitro-hydrocarbons, and chloroform. The working temperature is -40~120 ºC
5. the property of CR
It has good elasticity, wear resistance and atmospheric aging resistance. It is not afraid of violent distortion and flammability.Chemical stability. The working temperature is -40~100 ºC
6. The property of FKM
Excellent high temperature resistance,And have excellent chemical resistance, most oil and solvent (other than ketones and esters).cold resistance is not good.
About US
These years, We are working on various project of customers and long term working in rubber industry. We have faith in giving your professional advice on your particular project.
At present, our market have been expanded to more than 30 countries, and still growing.
First we will get drawing or sample from our client to check their design. If there is no drawing or sample, we will ask some question about product concept and design idea.
Then according to what application environment of rubber part, we will help design drawing and what raw material is best for rubber part. OEM parts are ok for us.
We can meet your requirement of the design and use for different shapes and material,
And high/low temperature, foam/sponge or CHINAMFG rubber profile, fire resistance and special property of any rubber profile and molding rubber part
The advantage of our company
1.We have excellent complete production line with advanced production and test equipment
Adding First-class technicians, so that we can offer you the competitive price and high quality ,fast delivery time .
2.We have a special drawing design department to design the correct drawing data meeting your requirements. Then, we will use CAD or other format drawing to carry on tracking the production of tooling, sample ,mass goods. To avoid something wrong to each process. To make sure all of dimension are correct.
3.We also has special production supervision department. The engineer staff will Supervise each process from the manufacture of tooling to the production of mass goods.
Reduce something wrong happened, finally offer you parts meeting your technology requirement.
4. All of Raw material are past quality certification,In the meantime, we will first delivery test report of rubber part when all of mass goods are finished. And make sure the quality meet your requirement, then make shipment.
Packing and shipment
- one part is packaged with 1 plastic bag, then certain quantity of mounting are put into carton box.
- Carton box insider rubber mounting is with packing list detail. Such as, item name, the type number of rubber mounting, quantity of rubber mounting, gross weight,net weight, dimension of carton box,etc
- All of carton box will be put on 1 non-fumigation pallet, then all carton boxes will be wrapped by film.
- We have our own forwarder which has Rich experience in delivery arrangement to optimize the most economic and quickest shipping way, SEA, AIR, DHL, UPS ,FEDEX, TNT , etc.
- Why choose us?
- 1.Product: we specialize in rubber molding,injection and extruded rubber profile.
And complete advanced production equipment and test equipment
2.High quality:100% of the national standard has been no product quality complaints
the materials are environmentally friendly and the technology reaches the international advanced level
3.The competitive price:we have own factory, and the price is directly from factory. In additional,perfect advanced production equipment and enough staff. So the price is the best.
4.Quantity :Small quantity is available
5.Tooling:Developing tooling according to drawing or sample, and solve all of questions
6.Package: all of package meet standard internal export package, carton outside, inside plastic bag for each part; as your requirement
7.Transport:We have our own freight forwarder which can guarantee our goods can be delivered safely and promptly by sea or air
8.Stock and delivery:Standard specification,lots of stocks, and fast delivery
10. Service:Excellent service after-sales
- Common Questions
- What is the minimum order quantity for your rubber products?
- Answer:We didn’t set the minimum order quantity,1~10pcs some client has ordered.
- If we can get sample of rubber product from you?
- Answer:Of course, you can. Feel free to contact me about it if you need it.
- Do we need to charge for customizing our own products? And if it is necessary to make tooling?
- Answer: if we have the same or similar rubber part, at the same time, you satisfy it.
Well, you don’t need to open tooling
New rubber part, you will charge tooling according to the cost of tooling.
In additional,if the cost of tooling is more than 1000 USD, we will return all of them to you in the future when purchasing order quantity reach certain quantity our company rule - How long you will get sample of rubber part?
- Answer: Usually it is up to complexity degree of rubber part. Usually it take 7 to 10work days.
- How many your company product rubber parts?
- Answer:It is up to the size of tooling and the quantity of cavity of tooling. If rubber part is more complicate and much bigger, well maybe just make few, but if rubber part is small and simple, the quantity is more than 200,000pcs.
- Silicone part meet environment standard?
- Answer:Our silicone part are all high grade 100% pure silicone material. We can offer you certification ROHS and SGS, FDA .Many of our products are exported to European and American countries. Such as: Straw, rubber diaphragm, food mechanical rubber, etc.
- FAQ
1. Are you factory or trade company?
We specialize in manufacturing rubber and plastic manufacturer, founded in 2004
2. What’s the order process?
A: Inquiry—provide us all clear requirements, such as drawing with detail technical data, or original sample
B: Quotation—official quotation sheet with all detail specifications including price terms,shipment terms,etc
C: Payment terms—100% prepaid the cost of tooling before making new sample
T/T 30% in advanced, and the balance according to the copy of the B/L
D:Develop tooling—open the mould according to your requirement
E:Sample confirmation—send you the sample for confirmation with test report from us
F:Production—mass goods for order production
G:Shipping— by sea, air or courier. Detailed picture of package will show you.
3. What other terms of payment you use?
PayPal, Western Union
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| Usage: | Agricultural, Industrial, Medical, Vehicle, Electronic, Household |
|---|---|
| Material: | EPDM, Nr, NBR, Silicone, PVC, FKM, Eptetc |
| Process Technology: | Molding or Injection |
| The Name of Enterprise: | Manufacturer |
| Certification: | FDA, SGS, Reach, RoHS, etc |
| OEM: | Welcome |
| Samples: |
US$ 0.3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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Can injection molded parts be customized or modified to meet unique industrial needs?
Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:
Design Customization:
The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.
Material Selection:
The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.
Surface Finishes:
The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.
Color and Appearance:
Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.
Secondary Operations:
Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.
Tooling Modifications:
If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.
Prototyping and Iterative Development:
Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.
Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.
Are there specific considerations for choosing injection molded parts in applications with varying environmental conditions or industry standards?
Yes, there are specific considerations to keep in mind when choosing injection molded parts for applications with varying environmental conditions or industry standards. These factors play a crucial role in ensuring that the selected parts can withstand the specific operating conditions and meet the required standards. Here’s a detailed explanation of the considerations for choosing injection molded parts in such applications:
1. Material Selection:
The choice of material for injection molded parts is crucial when considering varying environmental conditions or industry standards. Different materials offer varying levels of resistance to factors such as temperature extremes, UV exposure, chemicals, moisture, or mechanical stress. Understanding the specific environmental conditions and industry requirements is essential in selecting a material that can withstand these conditions while meeting the necessary standards for performance, durability, and safety.
2. Temperature Resistance:
In applications with extreme temperature variations, it is important to choose injection molded parts that can withstand the specific temperature range. Some materials, such as engineering thermoplastics, exhibit excellent high-temperature resistance, while others may be more suitable for low-temperature environments. Consideration should also be given to the potential for thermal expansion or contraction, as it can affect the dimensional stability and overall performance of the parts.
3. Chemical Resistance:
In industries where exposure to chemicals is common, it is critical to select injection molded parts that can resist chemical attack and degradation. Different materials have varying levels of chemical resistance, and it is important to choose a material that is compatible with the specific chemicals present in the application environment. Consideration should also be given to factors such as prolonged exposure, concentration, and frequency of contact with chemicals.
4. UV Stability:
For applications exposed to outdoor environments or intense UV radiation, selecting injection molded parts with UV stability is essential. UV radiation can cause material degradation, discoloration, or loss of mechanical properties over time. Materials with UV stabilizers or additives can provide enhanced resistance to UV radiation, ensuring the longevity and performance of the parts in outdoor or UV-exposed applications.
5. Mechanical Strength and Impact Resistance:
In applications where mechanical stress or impact resistance is critical, choosing injection molded parts with the appropriate mechanical properties is important. Materials with high tensile strength, impact resistance, or toughness can ensure that the parts can withstand the required loads, vibrations, or impacts without failure. Consideration should also be given to factors such as fatigue resistance, abrasion resistance, or flexibility, depending on the specific application requirements.
6. Compliance with Industry Standards:
When selecting injection molded parts for applications governed by industry standards or regulations, it is essential to ensure that the chosen parts comply with the required standards. This includes standards for dimensions, tolerances, safety, flammability, electrical properties, or specific performance criteria. Choosing parts that are certified or tested to meet the relevant industry standards helps ensure compliance and reliability in the intended application.
7. Environmental Considerations:
In today’s environmentally conscious landscape, considering the sustainability and environmental impact of injection molded parts is increasingly important. Choosing materials that are recyclable or biodegradable can align with sustainability goals. Additionally, evaluating factors such as energy consumption during manufacturing, waste reduction, or the use of environmentally friendly manufacturing processes can contribute to environmentally responsible choices.
8. Customization and Design Flexibility:
Lastly, the design flexibility and customization options offered by injection molded parts can be advantageous in meeting specific environmental or industry requirements. Injection molding allows for intricate designs, complex geometries, and the incorporation of features such as gaskets, seals, or mounting points. Customization options for color, texture, or surface finish can also be considered to meet specific branding or aesthetic requirements.
Considering these specific considerations when choosing injection molded parts for applications with varying environmental conditions or industry standards ensures that the selected parts are well-suited for their intended use, providing optimal performance, durability, and compliance with the required standards.
Are there different types of injection molded parts, such as automotive components or medical devices?
Yes, there are various types of injection molded parts that are specifically designed for different industries and applications. Injection molding is a versatile manufacturing process capable of producing complex and precise parts with high efficiency and repeatability. Here are some examples of different types of injection molded parts:
1. Automotive Components:
Injection molding plays a critical role in the automotive industry, where it is used to manufacture a wide range of components. Some common injection molded automotive parts include:
- Interior components: Dashboard panels, door handles, trim pieces, instrument clusters, and center consoles.
- Exterior components: Bumpers, grilles, body panels, mirror housings, and wheel covers.
- Under-the-hood components: Engine covers, air intake manifolds, cooling system parts, and battery housings.
- Electrical components: Connectors, switches, sensor housings, and wiring harnesses.
- Seating components: Seat frames, headrests, armrests, and seatbelt components.
2. Medical Devices:
The medical industry relies on injection molding for the production of a wide range of medical devices and components. These parts often require high precision, biocompatibility, and sterilizability. Examples of injection molded medical devices include:
- Syringes and injection pens
- Implantable devices: Catheters, pacemaker components, orthopedic implants, and surgical instruments.
- Diagnostic equipment: Test tubes, specimen containers, and laboratory consumables.
- Disposable medical products: IV components, respiratory masks, blood collection tubes, and wound care products.
3. Consumer Products:
Injection molding is widely used in the production of consumer products due to its ability to mass-produce parts with high efficiency. Examples of injection molded consumer products include:
- Household appliances: Television and audio equipment components, refrigerator parts, and vacuum cleaner components.
- Electronics: Mobile phone cases, computer keyboard and mouse, camera components, and power adapters.
- Toys and games: Action figures, building blocks, puzzles, and board game components.
- Personal care products: Toothbrushes, razor handles, cosmetic containers, and hairdryer components.
- Home improvement products: Light switch covers, door handles, power tool housings, and storage containers.
4. Packaging:
Injection molding is widely used in the packaging industry to produce a wide variety of plastic containers, caps, closures, and packaging components. Some examples include:
- Bottles and containers for food, beverages, personal care products, and household chemicals.
- Caps and closures for bottles and jars.
- Thin-walled packaging for food products such as trays, cups, and lids.
- Blister packs and clamshell packaging for retail products.
- Packaging inserts and protective foam components.
5. Electronics and Electrical Components:
Injection molding is widely used in the electronics industry for the production of various components and enclosures. Examples include:
- Connectors and housings for electrical and electronic devices.
- Switches, buttons, and control panels.
- PCB (Printed Circuit Board) components and enclosures.
- LED (Light-Emitting Diode) components and light fixtures.
- Power adapters and chargers.
These are just a few examples of the different types of injection molded parts. The versatility of injection molding allows for the production of parts in various industries, ranging from automotive and medical to consumer products, packaging, electronics, and more. The specific design requirements and performance characteristics of each part determine the choice of materials, tooling, and manufacturing processes for injection molding.
editor by CX 2024-02-22