Product Description
Product Description
Precision Molded Parts for Industrial Equipment
| Part Material: | SKD61 |
| Part Size: | OEM |
| Surface Finish: | Polishing |
| Unique: | Prevent the deformation of parts |
| Application: | Industrial Machine, Commercial Machine |
CHINAMFG Industry Ltd. is a leading manufacturer of plastic injection molds. Our precision plastic injection molding process ensures high-quality plastic molds for custom injection molded components.
Please note that the price indication and product information provided here are for reference purposes only. We invite you to reach out to our team to discuss your specific requirements. Our experts will analyze your project and provide you with a precise quotation, along with the optimal mold solution to meet your project’s objectives.
At CHINAMFG Industry Ltd., we offer OEM services for both injection molds and plastic parts.
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Plastic Injection Moulded Parts:
Green Vitality Industry Ltd. specialize in manufacturing custom-made CHINAMFG that are tailored to your specific needs. Our team of experts carefully selects the perfect plastic material, such as PC, PA, POM, ABS, ABS+PC, PE, PP, PS, PMMA, TPE, TPU, to ensure optimal performance for your application.
Mould Show
Plastic Injection Moulds:
CHINAMFG Industry Ltd. specialize in building high-quality plastic injection moulds for a wide range of applications. Our moulds are designed to meet the highest standards of precision and durability, ensuring reliable performance and long-lasting use.
Single & Multi Cavity Mould,
Hot & Cold Runner Mould,
Two-Shot Mould, Insert Mould,
Over-moulding Mould,
Unscrewing Mould,
Gas Assisted Mould,
Precision Mould.
Project Flow Chart
One-stop Service:
Green Vitality, your one-stop service for all your product development. We understand the importance of a smooth and hassle-free process, which is why we offer a comprehensive range of services to assist you every step of the way.
With our expertise in designing and building moulds, as well as maintaining, we can provide you with the support from start to finish. Whether you’re in the initial stages of product development or require assistance with the final production process, we’ve got you covered.
Our services include:
– Free Quotation:
We believe in transparency and want to ensure that you have all the necessary information before making any decisions. That’s why we offer a free quotation service, allowing you to get a clear understanding of the costs involved.
– Moldability Suggestion:
Our experienced team will provide you with valuable suggestions on the moldability of your design. We’ll work closely with you to optimize the design for efficient and effective production.
– Mould Building:
We specialize in building high-quality moulds that meet your specific requirements. Our attention to detail and precision ensures that you receive a mould that is durable and reliable.
– Moulded Parts Production:
In addition to mould building, we also offer a range of moulded parts series production. These parts are manufactured using our state-of-the-art injection moulding process, guaranteeing consistent quality and precision.
Green Vitality take pride in delivering exceptional service and products. Our team is dedicated to providing you with the highest level of customer satisfaction. With our expertise and commitment to excellence, you can trust us to meet your mould design and building needs.
Contact us for a free quotation and let us help you bring your vision to life.
Quality Assurance:
At CHINAMFG Industry Ltd., we take quality control seriously. Our strict adherence to the ISO9001:2015 system ensures that every step of our production process meets the highest standards. From the initial design to the final product, we prioritize quality in everything we do.
To effectively manage our projects, we utilize professional forms and graphics. Our Bill of Materials (BOM) for molds, Weekly Reports with detailed pictures, Injection Parameter Reports, and Dimension Reports allow us to closely monitor and track the progress of each project.
Every customer has unique requirements, which is why our quality inspection guidelines are tailored to meet specific needs. We strive to exceed expectations and deliver products that meet the highest standards of excellence.
With CHINAMFG Industry Ltd., you can trust that your project is in capable hands. Our commitment to quality ensures that you receive the best possible results.
Company Profile
Since 1993, CHINAMFG Industry Ltd. has been dedicated to the mold industry, providing top-quality solutions for mold designing, mold making, injection molding, and more. With our modern business management system and ISO 9001-2015 Quality System guideline, we ensure the highest standards of quality and customer satisfaction.
Our qualified and dedicated team, along with our sophisticated production techniques and modern manufacturing equipment, we are full of capabilities in offering professional one-stop solution of mould designing, mould making, injection moulding and beyond-value service.
With around 80% of our molds and CHINAMFG exported to countries such as the US, Spain, Germany, Norway, Australia, UK, France, and Italy, we have established ourselves as a trusted global supplier.
When you work with Green Vitality, you’ll notice that:
— Signed Confidentiality Agreement: Your proprietary data is safe and secure with us.
— Factory Direct Quotation: Enjoy competitive prices without any middlemen.
— In-House Production Capability: We have the expertise to handle both moulds and plastic moulding parts.
— 30 Years of Experience: Benefit from our extensive knowledge and industry insights.
— Dedicated Sales Team: Our efficient team is always ready to assist you.
— Design & Project Engineer Team: Receive scientific solutions tailored to your project’s needs.
— Support Your Schedule: We understand the importance of meeting deadlines.
Factory Show
Injection Workshop:
With our diverse range of tonnage injection machines, CHINAMFG is are able to produce tailor-made plastic molding parts in small, medium, or large volumes. This flexibility is especially beneficial for business beginners and those in the early stages of new product development, as our minimum order quantity starts from just 100 pieces.
Our plastic injection molding process is highly efficient and economic, thanks to the use of fully automatic robotic arms. These robotic arms enable 24-hour nonstop mass manufacturing, ensuring a continuous and streamlined production process.
Mould Workshop:
Welcome to CHINAMFG Industry Ltd.’s Mould Workshop, where precision and quality meet. Our state-of-the-art tooling workshop is equipped with advanced machinery to create precision moulds that adhere to international standards such as LKM, DME, HASCO, Daido, Misum, and more.
Our expert team design moulds specifically tailored to your production needs, ensuring the mold perfectly match the capacity of your injection machines.
With our commitment to CHINAMFG and attention to detail, you can trust us to deliver high-quality plastic molds that meet your expectations. Experience the precision and reliability of our plastic injection molding process, resulting in flawless plastic injection molding parts.
Discover the benefits of our high-quality plastic molds, meticulously crafted to ensure durability and longevity. With a focus on precision plastic injection molding, we deliver exceptional results every time.
Packaging & Shipping
Post Processes:
You could rely on CHINAMFG to offer a complete, turnkey package for your convenience. Our team takes care of all the necessary assembly and packaging, ensuring that you receive a finished product directly at your doorstep. With our expertise and attention to detail, you can trust us to handle every step of the process seamlessly.
—-Product Surface Finish
— Custom LOGO Printed
— Product Assembly
— Custom Labeling & Retailed Packaging
Transportation:
FAQ
1. Are you a trading company or a manufacturer?
Green Vitality Industry Ltd. is a reputable and experienced mould manufacturer with over 30 years of expertise. We are delighted to share you with visual evidence of our state-of-the-art workshop. We also extend a warm invitation for you to visit our factory and witness our manufacturing process firsthand.
2. Which kind of product can you make?
At Green Vitality, we specialize in precision plastic injection moulds and offer mass production services for moulded plastic parts.
3. Do you support OEM?
Absolutely! CHINAMFG is fully equipped to produce customized parts based on your part drawings or samples. In fact, more than 90% of our products are tailored to meet the unique requirements of our valued customers.
4. If no 3D drawing or samples, how should I start the new project?
If you don’t have a 3D drawing or samples, don’t worry! Simply share your idea with us, whether it’s a sketch or a picture with dimensions. Our skilled team will assist you in transforming your concept into a detailed 3D drawing design.
5. How about the samples?
Once we finish the mould, we will promptly produce samples for you to evaluate. These samples will be delivered to you for thorough testing, ensuring that they meet your expectations and requirements.
6. How about the mould modification?
Your satisfaction is our top priority. After you test the samples, please provide us with your feedback. If there are any discrepancies in dimensions compared to the original drawing, we will modify the mould free of charge and create new samples for your approval.
7. How about the proprietary rights of the mold?
Rest assured, the mould belongs solely to you, the customer who has invested in it. CHINAMFG Industry Ltd. is committed to maintaining the mould exclusively for your use.
8. What kind of trade terms can you do?
We offer a range of trade terms to accommodate your preferences, including EX-WORKS, FOB, CIF, DDU, and DDP. We strive to provide flexibility and convenience in our business transactions.
9. What is your terms of payment?
For moulds, we require a 40% deposit, an additional 40% is due CHINAMFG completion of the first sample, with the remaining 20% to be paid after sample confirmation but before shipment.
For parts, a 50% deposit is required, and the balance of 50% is to be settled before shipment.
10. How about your delivery time?
Typically, the production time time is approximately 40 days, with 30 days allocated for mould building and an additional 10 days for mass production. However, please note that the complexity of the part and mould structure may influence the overall timeline. Rest assured, we are committed to delivering your order in a timely manner.
Green Vitality Industry Ltd., is always conducting business with honesty and integrity.
We value your attention and look CHINAMFG to the opportunity to serve you.
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| Warranty: | 1 Year |
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| Shaping Mode: | Injection Mould |
| Surface Finish Process: | Polishing |
| Mould Cavity: | Single Cavity |
| Plastic Material: | ABS |
| Process Combination Type: | Single-Process Mode |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is the impact of material selection on the performance and durability of injection molded parts?
The material selection for injection molded parts has a significant impact on their performance and durability. The choice of material influences various key factors, including mechanical properties, chemical resistance, thermal stability, dimensional stability, and overall part functionality. Here’s a detailed explanation of the impact of material selection on the performance and durability of injection molded parts:
Mechanical Properties:
The mechanical properties of the material directly affect the part’s strength, stiffness, impact resistance, and fatigue life. Different materials exhibit varying levels of tensile strength, flexural strength, modulus of elasticity, and elongation at break. The selection of a material with appropriate mechanical properties ensures that the injection molded part can withstand the applied forces, vibrations, and operational stresses without failure or deformation.
Chemical Resistance:
The material’s resistance to chemicals and solvents is crucial in applications where the part comes into contact with aggressive substances. Certain materials, such as engineering thermoplastics like ABS (Acrylonitrile Butadiene Styrene) or PEEK (Polyether Ether Ketone), exhibit excellent chemical resistance. Choosing a material with the appropriate chemical resistance ensures that the injection molded part maintains its integrity and functionality when exposed to specific chemicals or environments.
Thermal Stability:
The thermal stability of the material is essential in applications that involve exposure to high temperatures or thermal cycling. Different materials have varying melting points, glass transition temperatures, and heat deflection temperatures. Selecting a material with suitable thermal stability ensures that the injection molded part can withstand the anticipated temperature variations without dimensional changes, warping, or degradation of mechanical properties.
Dimensional Stability:
The dimensional stability of the material is critical in applications where precise tolerances and dimensional accuracy are required. Some materials, such as engineering thermoplastics or filled polymers, exhibit lower coefficients of thermal expansion, minimizing the part’s dimensional changes with temperature variations. Choosing a material with good dimensional stability helps ensure that the injection molded part maintains its shape, size, and critical dimensions over a wide range of operating temperatures.
Part Functionality:
The material selection directly impacts the functionality and performance of the injection molded part. Different materials offer unique properties that can be tailored to meet specific application requirements. For example, materials like polycarbonate (PC) or polypropylene (PP) offer excellent transparency, making them suitable for applications requiring optical clarity, while materials like polyamide (PA) or polyoxymethylene (POM) provide low friction and wear resistance, making them suitable for moving or sliding parts.
Cycle Time and Processability:
The material selection can also affect the cycle time and processability of injection molding. Different materials have different melt viscosities and flow characteristics, which influence the filling and cooling times during the molding process. Materials with good flow properties can fill complex mold geometries more easily, reducing the cycle time and improving productivity. It’s important to select a material that can be effectively processed using the available injection molding equipment and techniques.
Cost Considerations:
The material selection also impacts the overall cost of the injection molded part. Different materials have varying costs, and selecting the most suitable material involves considering factors such as material availability, tooling requirements, processing conditions, and the desired performance characteristics. Balancing the performance requirements with cost considerations is crucial in achieving an optimal material selection that meets the performance and durability requirements within the budget constraints.
Overall, material selection plays a critical role in determining the performance, durability, and functionality of injection molded parts. Careful consideration of mechanical properties, chemical resistance, thermal stability, dimensional stability, part functionality, cycle time, processability, and cost factors helps ensure that the chosen material meets the specific application requirements and delivers the desired performance and durability over the part’s intended service life.
What eco-friendly or sustainable practices are associated with injection molding processes and materials?
Eco-friendly and sustainable practices are increasingly important in the field of injection molding. Many advancements have been made to minimize the environmental impact of both the processes and materials used in injection molding. Here’s a detailed explanation of the eco-friendly and sustainable practices associated with injection molding processes and materials:
1. Material Selection:
The choice of materials can significantly impact the environmental footprint of injection molding. Selecting eco-friendly materials is a crucial practice. Some sustainable material options include biodegradable or compostable polymers, such as PLA or PHA, which can reduce the environmental impact of the end product. Additionally, using recycled or bio-based materials instead of virgin plastics can help to conserve resources and reduce waste.
2. Recycling:
Implementing recycling practices is an essential aspect of sustainable injection molding. Recycling involves collecting, processing, and reusing plastic waste generated during the injection molding process. Both post-industrial and post-consumer plastic waste can be recycled and incorporated into new products, reducing the demand for virgin materials and minimizing landfill waste.
3. Energy Efficiency:
Efficient energy usage is a key factor in sustainable injection molding. Optimizing the energy consumption of machines, heating and cooling systems, and auxiliary equipment can significantly reduce the carbon footprint of the manufacturing process. Employing energy-efficient technologies, such as servo-driven machines or advanced heating and cooling systems, can help achieve energy savings and lower environmental impact.
4. Process Optimization:
Process optimization is another sustainable practice in injection molding. By fine-tuning process parameters, optimizing cycle times, and reducing material waste, manufacturers can minimize resource consumption and improve overall process efficiency. Advanced process control systems, real-time monitoring, and automation technologies can assist in achieving these optimization goals.
5. Waste Reduction:
Efforts to reduce waste are integral to sustainable injection molding practices. Minimizing material waste through improved design, better material handling techniques, and efficient mold design can positively impact the environment. Furthermore, implementing lean manufacturing principles and adopting waste management strategies, such as regrinding scrap materials or reusing purging compounds, can contribute to waste reduction and resource conservation.
6. Clean Production:
Adopting clean production practices helps mitigate the environmental impact of injection molding. This includes reducing emissions, controlling air and water pollution, and implementing effective waste management systems. Employing pollution control technologies, such as filters and treatment systems, can help ensure that the manufacturing process operates in an environmentally responsible manner.
7. Life Cycle Assessment:
Conducting a life cycle assessment (LCA) of the injection molded products can provide insights into their overall environmental impact. LCA evaluates the environmental impact of a product throughout its entire life cycle, from raw material extraction to disposal. By considering factors such as material sourcing, production, use, and end-of-life options, manufacturers can identify areas for improvement and make informed decisions to reduce the environmental footprint of their products.
8. Collaboration and Certification:
Collaboration among stakeholders, including manufacturers, suppliers, and customers, is crucial for fostering sustainable practices in injection molding. Sharing knowledge, best practices, and sustainability initiatives can drive eco-friendly innovations. Additionally, obtaining certifications such as ISO 14001 (Environmental Management System) or partnering with organizations that promote sustainable manufacturing can demonstrate a commitment to environmental responsibility and sustainability.
9. Product Design for Sustainability:
Designing products with sustainability in mind is an important aspect of eco-friendly injection molding practices. By considering factors such as material selection, recyclability, energy efficiency, and end-of-life options during the design phase, manufacturers can create products that are environmentally responsible and promote a circular economy.
Implementing these eco-friendly and sustainable practices in injection molding processes and materials can help reduce the environmental impact of manufacturing, conserve resources, minimize waste, and contribute to a more sustainable future.
Can you explain the advantages of using injection molding for producing parts?
Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:
1. High Precision and Complexity:
Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.
2. Cost-Effective Mass Production:
Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.
3. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.
4. Strength and Durability:
Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.
5. Minimal Post-Processing:
Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.
6. Design Flexibility:
Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.
7. Rapid Prototyping:
Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.
8. Environmental Considerations:
Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.
In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.
editor by CX 2024-02-22